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Ruggedized fanless embedded box PCs are a good solution to many space constrained and environmentally challenged applications. TCS offers fanless embedded box PC solutions ranging from Intel low power to Intel Multi Core processors, -40 Degrees C to +85 Degrees. C, NEMA 12 to IP66, EN50155, to UL approved designs.
Embedded PC's: What are they and how they work:
Embedded fanless PCs are used in a broad range of industrial applications, from the automotive industry to the semiconductor industry. Fanless PCs offer many advantages over PCs with fans – embedded fanless PCs are protected in harsh environments including airborn contamination or dust, high shock and vibration applications, and extreme temperatures. At TCS, we have extensive experience with embedded fanless PCs and have helped many clients find the solution that worked best for their application. Learn more about embedded fanless PCs by reading through this page, or contacting one of our representatives.
What is an Embedded PC? How does it Work?
PCs generate heat as a result of power consumption, and if the heat is not dispersed, the PC can be damaged. Most PCs use fans to release heat. An embedded fanless PC is a sealed computer that uses heat sinks to transfer heat. A heat sink is connected to the parts of the PC that consume the most power (i.e. CPU) and, therefore, produce the most heat. Heat is transferred from the components to the heat sink and dispersed to the air. The size of the heat sink and the material it’s made from determines the coolness of the device when it’s in operation. High performance fanless embedded PCs are engineered with special heat pipes and finned aluminum chassis, where the chassis body is itself a large surface area heat sink.
What Benefits do Embedded PC's offer?
Embedded fanless PCs offer a broad range of benefits including quiet operation, protection from vibration, mechanical shock, dust, temperature extremes, and harsh environments.
Embedded PC: Vibration Protection
PCs that contain parts with moving components are prone to failure from mechanical shock and vibration. Items such as hard drives and fans are typically the first point of failure in high shock and vibration settings. Fanless embedded PCs with solid state drives have no moving components, and they offer the best protection from damage in high vibration settings. Fanless embedded PCs are commonly specified for use in applications such as portable test equipment, automotive and transportation, factory automation, and anywhere the PC is mounted inside or on a machine.
Embedded PC: Dust Protection
PCs that contain fans are prone to failure in dusty environments and environments with air-born particulates. Computer fans pull dust into the system and this dust eventually clogs the air filter and coats the internal components. Without adequate ventilation, the CPU will overheat causing the CPU to either fail or thermal throttle by reducing clock speed, which greatly reduces performance. Without proper ventilation, the life expectancy of the CPU, motherboard, and hard drive are greatly reduced. Fanless embedded PCs are commonly specified for high dust environments like agriculture, steel foundries, mining, and packaging.
Embedded PC: Protection in Harsh Environments
Computers that are used in harsh environments need to be sealed. For instance, a robot that will be sent out into the rain will need to have a computer inside it that is sealed to protect it from the rain. The only way to seal a computer is to remove the fan and use a different method to conduct the heat that the PC generates.
Any environment where exposure to elements or harsh chemicals is possible warrants the use of a fanless, embedded PC.
Fanless Embedded PC's and Long Life Cycle Support
TCS fanless embedded PCs are long life cycle solutions. The industrial motherboards and SBCs used in these systems are not only rugged, but they are designed with components that will be available for five or more years. Intel CPUs designated as “Embedded” are used to maximize the product life cycle. Customers do not have to worry about rewriting software because of motherboard or hardware changes. Customers do not have to be concerned about making mechanical changes to their product due to a discontinued chassis. Choose a TCS fanless embedded PC and continue to receive the same hardware for five plus years. TCS fanless embedded PCs are chosen for industrial applications where long term availability and support is required.
Why Choose TCS for your Embedded PC?
TCS has been in this business since 1996. We know that industrial companies want more than just computers – they are looking for solutions to some of their most complex problems. We are committed to providing products that meet the demands of our clients’ applications – no matter how demanding they are. We perform extensive testing to ensure the quality of our embedded PCs. Every computer we sell is ISO 9001:2008 and ISO 13485-compliant.
Questions about Embedded PC's?
If you have questions about embedded PCs from TCS, contact our office in Minneapolis, Minnesota, to speak with a representative today.